Couplemate Express Trailer Parts

AL-KO 7-Leaf Millard Shackle Spring 45mm x 835mm

SKU: SHACKLE-45-835-7-AL Category: Tag: Brand:

Price

$198.00 Inc.GST

  • 7-leaf shackle spring for Millard caravans
  • 45 mm x 8 mm spring, 835 mm long
  • Rated to 800 kg per spring
  • Fits single- and tandem-axle configurations
  • Powder-coated finish

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45mm Millard Shackle Leaf Spring | 7 Leaf | Suits Millard Caravans

7 Leaf Shackle Spring to Suit Millard Caravans: single- and tandem-axle caravans.

Specifications: 7 Leaf Shackle Spring to Suit Millard Caravans

  • 835mm
  • 800 kg per spring
  • 45mm x 8mm
  • 9/16″ inch shackle bolt diameter x 3.5″
  • Free Camber 120mm
  • Eye to Centre 386mm
  • Tandem Hanger Centres 912mm
  • Single Axle Hanger Centres 870mm
  • Powder Coated Finish

Millard used the same spring design in its caravans for over 70 years. Al-ko now stocks only a 7-leaf or 45mm wide spring.

Over time, 835mm shackle springs become fatigued and require replacement. Care when purchasing other generic; the leaf spring should be 8mm.

TIP: Our most common call for help is the wrong spring picked for tandem axle trailers. Tandem trailers usually have offset springs.

Note: AL-KO manufactures a range of springs for pop-top Millard Caravans dating back many years. However, all springs have been discontinued, except for this genuine seven-leaf Alko shackle spring.

If you do not need all seven leaves, here is a tip. Remove the 3rd leaf from the bottom, then re-insert the centre pin.

The Alko centre pin is mild steel, so do not overtighten it. The U-bolts will do most of the work clamping the spring together.

Couplemate carries good stocks of this hard-to-locate spring.

  • The rear end of the spring connects to a rear hanger.
  • The eye from the front of the spring attaches to a spring hanger.
  • Shackle plates are used in conjunction with shackle bolts to connect the spring to the dumbjack.

The spring moves on shackle bolt plates around a rear hanger.

Enable load sharing by linking the 45 mm shackle through a “rocker” assembly in a multi-axle configuration. Load transfers from one axle that is carrying a significant percentage of the weight (crossing kerbs, etc.) to the other axle.


Why are shackle leaf springs superior to slipper springs?

  1. Shackle springs are less noisy on the road
  2. Load sharing capability
  3. Wear and tear from direct contact with the chassis
  4. The tail of the slipper is not fixed and can pop out of its housing
  5. Slipper springs, and in particular parabolic springs, twist when reversing
  6. Eye-to-eye springs swing on shackle bolts, thereby creating less wear than standard slipper springs.

Why do some springs break prematurely or lose spring tension?

The cause is vibration fatigue; read about it here.

Frequently Asked Questions

What are the specifications of the AL-KO 7-Leaf Millard Shackle Spring?

  • Dimensions: 45mm width x 835mm length (eye-to-eye center).
  • Leaf Configuration: 7-leaf setup engineered for heavy-duty load distribution.
  • Application: Designed specifically for traditional Millard caravan chassis configurations.
  • Bushing: Pre-fitted with durable nylon bushes for smooth shackle bolt operation.

Should I buy genuine AL-KO or non-genuine aftermarket springs?

Choosing genuine AL-KO hardware protects your towing setup. While non-genuine springs look identical on paper, structural differences often appear under load.

Advantages of Genuine AL-KO Springs
  • Tested Metallurgy: Certified spring steel engineered to prevent premature sag or flattening.
  • Exact Deflection Rates: Matches original Millard chassis dynamics for predictable ride height and tire wear.
  • AL-KO Warranty: Full Australian manufacturer warranty backing for peace of mind on remote trips.

Disadvantages of Using Non-Genuine Springs
  • Inconsistent Eye-to-Eye Lengths: Even minor variations distort your axle alignment, causing tracking issues.
  • Lower Grade Steel: Higher risk of sudden brittle snapping over corrugations and heavy potholes.
  • Unequal Load Sharing: Mixing non-genuine springs with older setups often leads to a persistent caravan lean.

Additional information

Weight 12 kg
Dimensions 93 × 30 × 10 cm
Brand

AL-KO

Coating

Powder Coated

Fitment

MIllard Caravans

Spring Leaf #

7 Leaf

Spring Leaf Rating

7 Leaf – 800kg

Spring Width

60mm Wide

Our Service Lifetime Warranty

Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Couplemate™ is a manufacturer and vendor of high-quality towing, trailer, and caravan components. Couplemate™ Core Goods and Custom Work are guaranteed to be free of defects for the service lifetime of the product when used as intended.

Warranties are non-transferrable and Couplemate™ requires satisfactory proof of purchase prior to issuing a remedy. The full Couplemate™ Warranty Policy can be found in the Terms & Conditions: Section 8 – Consumer Guarantees & Warranty.

Warranties are in addition to your rights under the Australian Consumer Law. If something is wrong with your order, please contact our team.

60-Day Returns

After 60 years of experience, we know that life has its unpredictable moments.

All Couplemate™ orders (online, over the phone, or in-store) have a 60 day period for change-of-mind returns and exchanges. There are some items that can’t be returned and some returns may incur a 15% restocking fee.

You can view our full policy for change-of-mind returns here.

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